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F&B SPECIALS

Understanding functional fermented milk beverages
Tuesday, 01 October, 2013, 08 : 00 AM [IST]
Subrota Hati, Surajit Mandal, JB Prajapati
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Introduction
Milk and milk-derived products have constituted a significant part of the diet of all ethnic groups at all ages, including a proportion of the food provided to infants. Amongst those milks products, fermented milks are of great importance worldwide because of their nutritional, organoleptic and shelf-life properties that are significantly improved when compared with its raw material i.e. milk.

Originally fermented milks were developed as a means of preserving nutrients of milk.  Fermented milks including dahi, yogurt are considered as an ideal vehicle for the delivery of many beneficial microorganisms viz probiotics and prebiotics in addition to the microflora of human gastrointestinal tract, therefore fermented milk is the most popular group of functional food. Fermented milk products contain various nutritional components such as bioactive peptides, antioxidants, vitamins, specific proteins, oligosaccharides, organic acids, highly absorbable calcium, conjugated linoleic acid and other biologically active components with an array of bioactive functions: modulating digestive and gastrointestinal functions, haemodynamics, controlling probiotic microbial growth and immunoregulation.

Many changes occur to the components of milk during fermentation, although theoretically there should be no significant difference between the gross composition of unfermented and fermented milk, it has been proved that fermented milks have a higher nutritional composition compared to regular milks, as a result of bacterial fermentation (mainly lactic acid bacteria) under controlled conditions.

Furthermore fermented milks have a large variety of flavour and resulting from lactic acid production and the presence of specific aromatic components. Acetaldehyde, diacetyl and acetone give particular flavour to the fermented milks. The nutritional and health benefits of fermented milk products are the result of biologically active components that are present in native milk and also, due to their suitably modulated activities produced by the action of lactic acid bacteria. According to Prajapati et al. (1986) modification of nutritional value is related to changes made by fermentation as well as changes made by processing parameters.

Consumption of fermented milks has increased significantly around the world and nowadays various popular ingredients of functional significance are being incorporated into cultured dairy products to enhance their market value. Since consumption of functional foods containing nutraceuticals is being highly encouraged, thus fermented milks produced with incorporation of these ingredients with specific health benefits are of potential interest. Recently, a lot of research work is being carried out around the globe regarding the effect of various added ingredients like fruits, inulin on fermented milks. Also, it is imperative to know a meaningful dose-benefit relationship associated with a specific fortified food. Considerable progress has been made in demonstrating certain beneficial effects of fermented milk in animals, probably due to the nutritional changes occurring in milk during fermentation. However, unequivocal experimental or epidemiological evidence still needs to be gathered to substantiate claims of similar effects in humans. Fermented milk products have been reported to have therapeutic properties like anti-cholesterolemic, anti-carcinogenic and anti-cariogenic properties beyond their basic nutritive value. They, contributing to a variety in our gustative desire, have been recognised to provide important nutrients and considered superior over non-fermented dairy products in terms of nutritional attributes as the microflora present produce simple compounds like lactic acid, amino acids and free fatty acids that are easily assimilable. Originally fermented milks were developed as a means of Lactic Acid Bacteria (LAB) and they have been widely used as starter culture for the manufacturing of various fermented dairy products such as dahi, lassi and whey beverages. LAB and their food products are thought to confer a variety of important nutritional and therapeutic benefits and have many documented health promoting or probiotic effects in humans such as inhibition of pathogenic organism, antimutagenic and reduction of blood cholesterol. Those LAB with scientifically supported health claims are defined as probiotic and have an increasingly high market potential in preserving nutrients.

Fermented milk products

Fermented milks are manufactured throughout the world and approximately 400 generic names are applied to traditional and industrialised products but in actual essence the list may only include a few varieties.

Lactic fermentations that include -
(a)    Mesophilic type, e.g., cultured buttermilk, filmjolk, tatmjolk and langofil;
(b)    Thermophilic type, e.g., yoghurt, Bulgarian buttermilk, zabadi, dahi and
(c)    Therapeutic or probiotic type, e.g., acidophilus milk, Yakult, ABT, Onka, Vifit; products within this group constitute by far the largest number known worldwide;
(a)    Yeast – lactic fermentations (kefir, koumiss, acidophilus yeast milk); and
(b)    Mould – lactic fermentations (villi).

Certain closely related products are manufactured from fermented milks by de-wheying; examples include labneh, skyr, ymer and shrikhand. According to a study by global market analyst Euromonitor International, global sales of dairy products reached €211.5 billion. The manufacture of cultured dairy products represents the second most important fermentation industry (after the production of alcoholic drinks). A dynamic category, fermented dairy drinks were reported to grow at six times the rate of total dairy growth between 1998 and 2003 in value terms. Also, probiotic drinking yoghurt was the fastest growing dairy product sector between 1998 and 2003, followed by soy milk, (spoonable) probiotic yoghurt, flavoured milk drinks with juice and fermented dairy drinks.

The increasing demand from consumers for dairy products with 'functional' properties is a key factor driving value sales growth in developed markets. This led to the promotion of added-value products such as probiotic and other functional yoghurts, reduced-fat and enriched milk products and fermented dairy drinks and organic cheese. There are several principal reasons for the success of fermented dairy products, which relate to nutrition and health, versatility and marketing.

The consumption of milk drinks and fermented products has been recently reviewed by the International Dairy Federation, shown briefly in Table 1: It is quite clear from the data that the consumption of fermented milks has generally increased around the globe over a period from 2001 to 2004.  

The occurrence of various bioactive peptides in fermented milks, e.g., yoghurt, sour milk and ‘‘Dahi’’, has been reported in many studies. ACE-inhibitory, immunomodulatory and opioid peptides, e.g., have been found in yoghurt and in milk fermented with a probiotic L. rhamnosus strain. Also, ACE-inhibitory peptides have been detected in yoghurt made from ovine milk and in kefir made from caprine milk.

Whey-based beverages
Whey is a byproduct from cheese and casein production. It is an important source of lactose, calcium, milk proteins and soluble vitamins, which make this product to be considered as a functional food and a source of valuable nutrients. Whey products have certain essential amino acids, good digestibility, and protein efficiency index higher than 3.0. Vitamins such as thiamin, riboflavin, pantothenic acid, vitamin B6 and B12 are also present. Functional properties of whey proteins, such as emulsifying, water/fat holding, foaming, thickening and gelling properties, also make them interesting to be used as a food ingredient. Due to their functional properties, whey solids/ whey as such could be used in conjunction with fermented milks.

Several studies have focussed on the use of milk whey in yoghurt making and use of whey powder or whey–milk powder mixtures. This process leads to the increase of milk total solid content in order to provide better consistency, texture and creaminess to the product. In other studies, replacement of skimmed milk by whey protein concentrates (WPC) and milk protein concentrates (MPC) were studied. Thus, yoghurts with different mineral and protein composition were obtained. It was observed that these components are of decisive importance in the fermentation and gelling process and also in the type of gel obtained. However, yogurt microorganisms should be plenty and alive in the final product. In the present scenario of consumption of fermented whey drinks such as Molke in West Germany, and Rivella in Switzerland and these products are showing increasing trends in most of the countries around the world. Keeping in view increased demand for soft drinks and juices these days in India, there is tremendous scope and need to exploit commercial production of these fermented whey beverages since it is the best proposition to convert largest by-product (whey) of dairy industries into value-added product by simple and indigenous processes.

Whey beverages and drinks
A variety of whey beverages such as plain, carbonated, alcoholic, soya and fruit types have been successfully developed and marketed all over the world, because they hold great potential for utilising whey solids - advantages of fermenting whey into various types of beverages have been highlighted by Gandhi (1996). In India, a number of refreshing whey drinks and beverages have been developed that include whevit, acido-whey, whey-based fruit beverages, whey-based soups, whey-based lassi and whey-based sport beverage. These beverages are preferably prepared from paneer/chhana whey, which is acidic and has low protein content.
 
Whevit
Whevit, an orange, pineapple, lime or mango flavoured alcoholic drink from whey, was developed at National Dairy Research Institute (NDRI), Karnal. For its manufacture, fresh whey is efficiently separated in cream separator, deproteinised by steaming and cooled to room temperature. To the deproteinised and clarified whey, 22-23% of 50% sugar solution is added followed by 2-2.1% of 10% citric acid, colour and flavour. It is then fermented by incubation at 220C for 14-16 h with a 1% culture of Saccharomyces cerevisae. The product is bottled, pasteurised, cooled and stored at low temperature (5-10oC). The final product contains 0.5 to 1% alcohol.

Acido-whey
For the manufacture of acido-whey that is a non-alcoholic whey drink, deproteinised whey is fermented with a culture of Lactobacillus acidophilus and Lactobacillus bulgaricus. Sugar and flavour are then added and the product is heated at 75oC for 5 min, cooled to 5oC, packed in pouches and stored in refrigerated conditions.

Whey-based fruit beverages

Whey-based fruit beverages are manufactured by mixing of appropriate fruit pulp/juice or juice concentrate and processed whey followed by proper heat processing and packaging (Singh et al. 1994). The more sophisticated technological approaches include the painstaking selection of proper flavour or flavour blends, complex whey treatment operations and often the inclusion of additional nutrients to increase the consumer appeal. The sedimentation problem can be countered by centrifugal clarification to remove all sedimentable, fine curd particles. The pH of the final product should be controlled accurately, especially if subsequent severe heat processing is to be used.  To minimise heat induced whey protein precipitation, adjustment below pH 3.8-3.6 is necessary as the whey protein fraction becomes resistant to coagulation below this critical range.  

Whey-based soups
The common sequence of the operations in the production of a whey-based vegetable soup is: blending of the vegetable and corn flour in whey followed by heat processing. The time-temperature combination for cooking of vegetables, corn flour and seasoning is important for proper dispersion of vegetables, gelatinisation of starch and flavour perception of soups. The development of long shelf life soup involves proper sterilisation of soup. Whey based soup powders can be manufactured by cooking of vegetables in concentrated whey, mixing in it fried seasonings and gelatinised starch followed by spray drying. However, commercial soup powders available in the market comprise blending of dried vegetables in gelatinised starch.

Soups are served as appetisers before meals as they stimulate the secretion of gastric enzymes that leads to feeling of hunger. In market a large number of ready-to-make soup mixes are available to suit the palate of consumers. But certain additives in such soups mixes are considered harmful particularly to children. Moreover apparently they do not seem to provide quality nutrients and utilisation of whey for soup preparation is an attractive possibility. The process for the manufacture of whey-based soup involves blending of vegetables in whey and cooking of corn flour followed by heating. The time-temperature combination of cooking of vegetables, corn flour and seasoning is important for dispersion of vegetables, gelatinisation of starch and flavour perception of soup respectively (Singh and Kumar, 1997). The developed product could be stored for a week under refrigeration and UHT treatment can be adopted to improve the shelf-stability. Paneer and cheese whey were utilised for the potato-carrot-tomato and spinach soups. Cheese whey was preferred for the manufacture of vegetable soups than paneer whey (Singh et al. 1994). The reason could be the low pH of paneer whey that resulted in acidic product not usually compatible with most vegetables. Whey- based soups have been reported to be more viscous as compared to water-based most probably gelation of whey proteins on heating. Whey-based soups require less amount of salt, thickener and fat. Technology for manufacture of retort processed low fat tomato-whey soup has been developed recently at the NDRI. Alam et al (2002) reported the technological aspects for the manufacture of tomato whey soup using paneer whey. Few years back Amul has introduced UHT processed tomato-whey soup in Tetra Pak and last year VITA has launched tomato-whey soup in polystyrene cup in Haryana.

Whey-based lassi
Whey-based lassi, in which up to 60% of milk is replaced with whey, has also been developed at NDRI. The product formulation requires addition of pectin, CMC and trisodium citrate. The product has 2.0% fat, 1.8% protein, 4.6% lactose and about 23.0% total solids. This product can also be UHT-processed for long shelf life.

Probiotic whey beverages
A probiotic whey beverage (with addition of sugar and pectin) have been produced using probiotic cultures Lactobacillus reuteri and Bifidobacterium bifidum. The beverage fermented by probiotic strain Bb-12 obtained lower sensory score than beverages fermented by strains La-5 and Lc-1. Lactobaciluus acidophilus, YG culture, Lactobacillus rhamnosus and Bifidobacterium animalis subsp. lactis were used to produce a fermented whey product. A fermented whey drink was prepared by using yoghurt cultures and co-cultures Streptococcus thermophilus, Bifidobacterium animalis subsp. lactis. Streptococcus thermophillus and Lactobacillus delbrueckii sbsp. bulgaricus, has a high potential culture for whey fermentation. A cultured whey was prepared from raw milk whey using B. bifidum having self life of 7 days at refrigeration temperature. Whey-based probiotic product was developed by using L.reutri and B. bifidum with a shelf life of 14 days.

Benefits of whey-based fermented drinks
Whey is an excellent growth medium for Lactic Acid Bacteria to ferment lactose in whey to form lactic acid.

Whey is a genuine thirst quencher unlike most soft drinks.

Whey as a drink can replace much of the lost organic and inorganic salts to the extracellular fluid.

Whey is rapidly adsorbed due to absence of fat emulsion.

Whey has been used to treat various ailments such as arthritis, liver complaints and dyspepsia.

It also possesses almost all the electrolytes of Oral Rehydration Solution (ORS), which is invariably used to control dehydration.

On fermentation with LAB, it becomes a suitable drink for lactose-intolerant people.

Fermentation of whey with LAB also masks the effect of curdy flavour of whey.

At industrial scale, large volumes of whey can be used directly from paneer/cheese vats, thus eliminating transportation and disposal problems.

Conversion of whey into beverages involves very simple processes.

Utilisation of whey generates additional revenue to the dairy plant.

Above all, its utilisation also solves the problems of environmental pollution.

Functional dairy beverages
A probiotic is defined as a ‘living organism which when administered in certain numbers exerts health benefits in the host’ (FAO, 2001). Owing to this property, incorporation of probiotic micro-organisms in dairy foods has increased rapidly during the last two decades. Consumption of probiotic bacteria via food products is an ideal way to reestablish the balance of intestinal microbiota. These include alleviation of lactose intolerance symptoms, lowering cholesterol, curing antibotic-associated diarrhoea, prevention of intestinal tract infections, prevention of colon cancer, control of rotavirus, prevention of ulcers related to Helicobacter pylori, improvement of immune system, irritable bowel syndrome and antihypertensive effects. In order to produce therapeutic benefits, a suggested range for the minimum level for probiotic bacteria in probiotic milk is from 106 to 107 colony-forming units (cfu) /mL (IDF 1992). In recent years, probiotic beverages based on fruit juice, cereal products and daily dose dairy drinks have also become popular commercially. Today, a wide range of probiotic products is available for consumers in the market.

Non-probiotic dairy beverages with added bioactive components
a-linoleic acid (C18:3 n-3, ALA), eicosapentaenoic acid (C20:5 n-3, EPA) and docosahexanoic acid (C22:6 n-3, DHA) are the principal members of the Omega-3 fatty acids. Europe’s first commercial Omega-3 enriched milk was introduced by Dawn Dairy (Ireland) and the desired amount of Omega-3 was added at the final stage of bottling by means of a dosing system developed by Tetra Pak. Parmalat, an Italian dairy company, launched Omega-3 enriched milk ‘Omega-3 Plus’ (containing 80 mg Omega-3 per litre of milk) in 1998. Consumption of Omega-3 enriched semi-skimmed milk at a dose of 500 mL per day. Fortification of Omega-3 enriched milk with vitamins A, C and E is a common application. In order to attract consumers, chocolate flavoured milk fortified with Omega-3 has been introduced in the functional foods market by Neilson Dairy (Dairy Oh, Canada) and Parmalat (Beatrice, Canada). Two potent ACE-inhibitory peptides, Valine-Proline-Proline (VPP) and Isoleucine-Proline-Proline (IPP), derived from caseins during milk fermentation with Lactobacillus helveticus and Saccharomyces cerevisiae, are responsible for the anti-hypertensive activity shown by Calpis sour milk (Calpis Co. Ltd, Tokyo, Japan). Other examples of commercial dairy-based beverages with added bioactive peptides are Evolus. The former product is manufactured by incorporating two tripeptides, Val-Pro-Pro and Ile-Pro-Pro, and is claimed to reduce blood pressure upon regular consumption. The latter product contains the same tripeptides added to Evolus plus plant sterols, which help to reduce blood cholesterol levels.

Melatonin is a naturally occurring hormone found in animals and in some other living organisms, including algae. Melatonin controls the body’s day and night rhythm. A Finnish company, Ingman Dairy, introduced the world’s first ever high-melatonin premium milk (under the Night Time brand) in 1999. The same company produces high-melatonin milk based on the standardised milking system at night. A similar product has been launched in Japan, and the UK has two milk brands inspired by the Finnish example.

Conjugated linoleic acid is found almost exclusively in animal products, with a natural level of approximately 6 mg / gm of fat. Normal daily intake of CLA in the diet is 150–400 mg / gm addition of linoleic acid at a level of 0.1% increased cis9-trans11-CLA content of non-fat yogurt significantly without affecting the sensory properties of the final product.

Other fermented milk beverages Fruit lassi
Cultured dairy products are an excellent medium to generate an array of products that fit into the current consumer demand for health-driven foods. Owing to expanding market share and size of dairy companies,

there has been a reduction of clearly structured markets i.e. merging of dairy products and fruit beverage markets with introduction of juiceceuticals that include hybrid products like fruit-based cultured milk beverages. In India lassi made out of dahi is a widely consumed fermented milk beverage, popular in all parts of the country and has a great potential in the domestic as well as overseas markets. However, problems like short shelf life, post-acidification, whey syneresis, hinder the market saleability of lassi. Accordingly, studies were conducted for the production of fruit lassi with extended shelf life using biopreservatives. Khurana (2006) developed a process for making fruit lassi, using buffalo milk. Standardised buffalo milk was heated to 90°C for 10 minutes followed by cooling to 30°C and inoculated with 1.5 per cent culture and incubated at 300C for 10-12 hrs.

The curd obtained was then mixed with sugar syrup and fruit pulp. Homogenisation was done followed by packaging, cooling and storage at 4°C. For further stabilisation and improvement of consistency of each type of fruit lassi exopolysaccharide producing (EPS+) cultures were used along with pectin at different levels. An enhancement in the rheological and overall sensory characteristics of all the 3 types (banana, mango and pineapple) of fruit lassi was observed with increase in proportion of EPS+ culture up to a certain level. Nisin and MicroGARD were used to extend the shelf life of fruit lassi up to 30 and 50 days, respectively as compared to control mango lassi which had a shelf life of 15 days at 4±1°C. The technology developed for manufacture of fruit lassi with extended shelf life appeared to have considerable potential to facilitate commercial manufacture and marketing of this popular fermented milk beverage. Inclusion of fruits and artificial sweeteners in lassi would not only enhance nutrition, help diabetic/obese people, aid product diversification but also help in curtailing the post-harvest losses in fruits.

Such a product would not only serve as a low calorie-quick meal snack but also offer stiff competition to expensive soft drinks in the beverage market.

Cereal-based fermented dairy beverages
Cereal grains constitute a major source of dietary nutrients all over the world. Addition of cereals into milk not only enriches its mineral value but also supplements fibre. Fermentation further enhances the nutritive value, palatability and functionality of cereals by reducing the antinutritional factors. Development of technologies for the manufacture of cereal-based fermented milk beverages will lead to the utilisation of underutilised cereals like sorghum, pearl millet, and finger millet. Raabadi, prepared by cooking cereal (maize) flour with buttermilk, is a traditional popular beverage of Haryana, Punjab and Rajasthan. The technology of producing these traditional fermented foods from cereals and milk remains a household art. Traditional process of raabadi preparation yields a product with limited shelf life (one to two days) with unpredictable sensory quality. A technology has been developed at NDRI for manufacture of raabadi-like fermented beverage using cereals like pearl millet/sorghum/wheat possessing health attributes. Development of raabadi-like fermented milk beverages was based on the selection of milk solids source; selection of levels of milk solids and cereal solids; stage of addition of cereal solids; fermentation conditions and stabilisation of developed product in terms of preventing sedimentation; and wheying-off in the product during storage. Cereal solids were incorporated in milk at two stages i.e. before fermentation with dahi/yoghurt culture or after fermentation. The fermented mass will be blended into beverage by the addition of water, salt and spices. The cereal-based beverage thus developed was having very good sensory qualities and it was accepted well by the consumers but the only limitation of the beverage was its limited shelf life. Attempts were made to increase the shelf life of the product in which, this beverage was made in ready to reconstitute form. Thus, it not only increased the shelf life of the beverage but at the same time it aided to the convenience in use. In another study to increase the shelf life of the liquid beverage, various preservatives viz. biological, chemical and thermal treatments were tried and the shelf life increased to about a month at refrigerated temperature. Gupta et al. (2007) prepared raabadi from buttermilk and mothbean by two methods. Buttermilk was mixed with mothbean flour to get homogeneous paste and this was diluted with plain water and boiled for 7 min with constant stirring while salt was added during stirring. In the first method the mix was fermented before cooking and in the second method the mix was fermented after cooking. They reported that 4 h fermented and cooked and 12 h cooked and fermented raabadi had better acceptability. Kindumu is a fermented milk beverage popular in central African region and is prepared by sun drying the mixture of fermented milk and germinated/non-germinated sorghum flour. Grewal and Chauhan (1993) prepared Soy raabadi by blending autoclaved dehulled soybean slurry and the curd mass (obtained from reconstituted skim milk). The blend was added with water and fermented at 30°C for 12 h. Soy raabadi appeared to be a low cost wholesome food which was free from beany flavour and rich in protein, fat and dietary essential minerals. Mugocha et al. (2000) developed a composite finger millet and milk-based fermented beverage. Various parameters including level of finger millet gruel in skim milk, type of starter culture, incubation temperature and so on were optimised to develop the finger millet-dairy beverage.

Conclusion
The fermented dairy beverage market is growing by leaps and bounds throughout the world. Fermented dairy beverages render tremendous potential as carrier of functional ingredients required for health and wellness of the human beings. Many functional fermented dairy beverages are developed throughout the world. There are several technological challenges, which need to be addressed. The dairy-based beverages market is still a niche market compared with the sales of yogurt and plain milk. Dairy beverages containing probiotics and / or prebiotics dominate the functional dairy beverages market. Apart from milk-based beverages, whey- or soya-based functional beverages are also gaining popularity. Viability of probiotic bacteria in fermented dairy products, the physical, chemical and organoleptic properties of such products should be validated in vitro and in vivo condition or through human trials.

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(Hati and Prajapati  are from dairy microbiology dept, Anand Agricultural University, Anand, Gujarat. Mandal is from dairy microbiology division, NDRI. They can be reached at subrota_dt@yahoo.com)
 
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